Daco DTD250 Table Top Rotary Die Cutter
The Daco DTD250 rotary die cutter is an entry level 250mm (10″) table top rotary die cutting machine for the production of plain labels with a maximum speed of 150 m/minute (492 ft/minute).
Benefits
The Daco DTD 250 table top rotary die cutter is a cost-effective, robust and easy to use machine for blank / plain label converting for short to medium production runs. The label rotary die cutter is available with either one or two rotary die cutting stations, rotary slitting and independent tension control for the unwind/rewind and has a production speed of 150m/minute (492 ft/minute). Many DTD250 rotary die cutters have been installed at clients who use them to produce plain labels for the growing thermal label transfer market.
The Daco DTD250 table top rotary die cutters compact size and short web path keep wastage to a minimum, the fully adjustable silicone covered nip drive roller helps to keep downtime to a minimum as labels cannot attach themselves to the roller. The DTD250 has accurate tension control using a pneumatic unwind with an infinitely variable brake and a servo-driven rewind.
Quick set rotary slitting with on the run lateral adjustment is fitted as standard, the slitting knives can be set with the web in position, unlike some cartridge systems. A splice table makes web splices both quick and straightforward. Quick change air mandrel for the product rewind ensures that cores a gripped firmly.
The standard die station can accept Mark Andy 2200, Edale Alpha & Beta, Focus and KDO (K2) tooling; die blocks are available for dies from other manufacturers.
With the addition of a Daco DBS back scorer for edge trim removal and RotoMetrics hydra jack system make the machine very quick and easy to set with very minimal material wastage during setup.
The rotary die cutter can be used as a slitter rewinder for the finishing of pre-printed labels by removing the rotary die, or you could consider the Daco DT250 tabletop slitter rewinder.
Daco DTD250
Standard Features
Unwind
- Maximum unwind diameter: 450mm (18″) – Standard 1,000m roll of label stock.
- 76mm (3″) air mandrel.
- Pneumatic brake with independent regulator and gauge.
Splice Table with web clamps – Makes web splicing easier and quicker.
Rotary Die Station
- 153 – 406mm (6″-16″) die repeats.
- RotoMetrics through hardened anvil – 84T – 10.5″ repeat.
- Gearing – 1/8 cp, 20-degree pressure angle.
- 16mm (0.62″) thick precision ground die plates.
- A driven capstan roller with adjustable tension control ensures reliable matrix stripping, enabling high speed running even if the matrix rewind becomes unstable.
- Matrix / Waste Rewind – 400mm (15.75″) diameter with fully adjustable tension control.
- 76mm (3″) mechanical mandrel for waste rewind.
Draw Head
- Silicone nip roller against a driven draw roller ensures constant tension
- The silicone nip roller does not allow labels to attach themselves to it reducing down time
- Fully adjustable to allow for different label stocks
- The draw roller is driven by a 1.5Kw (2 hp) motor
Slitting
- 3 quick set rotary scissor slitting knives (shear knife)
- Minimum slit width: 13mm (0.51″)
- Lateral knife adjustment: +/- 8mm (0.31″)
- Removable interlocked cutter guard for easy access to the slitting knives and anvils
Rewind
- 1 Product rewind
- Maximum rewind diameter: 360mm (14″)
- 76mm (3″) quick change air mandrel
- Servo driven rewind
- Labels in / labels out rewinding
Count Facility
- Labels
- Linear – metres
- Programmable auto slow down and stop when the count is reached
- Auto reset counter
Speed – 150 metres / minute – 492 feet / minute – dependent on material
Conforms to CE regulations and all circuits use dual channel safety switches, which are continuously monitored using a certified safety relay.
Optional Equipment
- Touch screen control – includes electronic brake, auto tension control for the unwind and rewind, auto calculation of slowdown and stop for count options, job storage
- Additional rotary die station – for perforating / sprocket punching (does not include matrix rewind).
- Removable anvil with support roller – enables back cutting and sprocket punching.
- Servo driven re-register die station (die cut to register).
- BST electronic web guide with an ultrasonic sensor.
- Pneumatic web clamps for the splice table
- Lateral knife separation (rotary slitting).
- Matrix stripping roller.
- Dual product rewinds with independent tension control.
- Air mandrels – 25 to 76mm (1 to 3″).
- Daco DBS250 back scorer – enables edge trim to be wound with the waste matrix.
- RotoMetrics Hydra Jacks die pressure gauges
- RotoMetrics magnetic die cylinders.
- Razor slitting – with on the run lateral adjustment and a 10mm (0.39″) minimum slit width.
- Additional rotary slitting knives.
- Die adaptors to utilise existing tooling – Edale (Alpha & Beta), KDO (K2), Focus (Proflex), Dataply & Gallus (others available upon request).
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